Unleash Your Inner Sewing Pro: Mastering the Art of Sewing Sunbrella Fabric

Summer is here, and that means it’s time to revamp our outdoor spaces with new cushions, pillows, and curtains. But what happens when you can’t find the perfect fabric that can withstand the heat and humidity of the season? Enter Sunbrella fabric – the go-to material for all your outdoor sewing needs. But don’t worry if you’re new to sewing or unfamiliar with this savior fabric, because today we’re going to share some tips and tricks on how to sew Sunbrella fabric like a pro. Get ready to take your outdoor decor game to the next level with this ultimate guide on sewing Sunbrella fabric.

Understanding Sunbrella Fabric

Sunbrella is a popular brand of performance fabric that is widely used in outdoor furniture, awnings, umbrellas, and boat covers. It was originally developed in the 1960s by Glen Raven, Inc. as a solution-dyed acrylic fabric that offered superior durability and fade resistance compared to traditional cotton or polyester fabrics.

One of the primary reasons for Sunbrella’s popularity is its ability to withstand harsh outdoor conditions. The fabric is designed to be water-resistant, mildew-resistant, and UV-resistant. This makes it the ideal choice for outdoor settings where exposure to sunlight and moisture is inevitable.

Sunbrella fabric is also known for its wide range of colors and patterns. The dyeing process used by Glen Raven ensures that the color pigments are deeply embedded into the fibers of the fabric, resulting in long-lasting vibrant colors that do not fade or wash out easily.

Another important characteristic of Sunbrella fabric is its breathability. Despite being water-resistant, Sunbrella allows air to pass through, which helps prevent mold and mildew growth. This feature also makes it a comfortable choice for seating and upholstered furniture as it does not trap heat like other water-resistant fabrics.

Choosing the Right Sewing Supplies

When it comes to sewing Sunbrella fabric, having the right supplies is crucial to achieving professional-looking results. Here are some recommended supplies that you will need:

– A heavy-duty sewing machine: Sunbrella fabric is thicker and heavier than regular sewing fabrics; therefore, using a heavy-duty sewing machine with enough power to sew through multiple layers is essential.
– Heavy-duty thread: Regular sewing thread will not be strong enough to secure seams in Sunbrella fabric. Look for UV-resistant polyester or PTFE (polytetrafluoroethylene) thread specifically designed for outdoor use.
– Needles: Use a size 16 or 18 needle with a sharp point to penetrate the thick fabric. Ideally, the needle should be made of stainless steel or coated with titanium to prevent it from breaking.
– Fabric marking tools: Chalk, washable markers, or tailor’s chalk can be used to mark the fabric before sewing.
– Scissors: Invest in a good pair of heavy-duty fabric scissors, or use a rotary cutter for precise and smooth cuts.
– Pins and clips: Stainless steel pins work well with Sunbrella fabric. Alternatively, try using binder clips or clamps to hold layers of fabric together while sewing.

Preparing Sunbrella Fabric for Sewing

Before you start sewing your project, it is important to prepare the Sunbrella fabric properly. Here are some steps to follow:

1. Cut the edges straight: Make sure that all edges of your fabric are cut straight. Any jagged edges will result in uneven seams and could cause fraying.

2. Serge or zigzag stitch the edges: Due to its thick and heavy nature, Sunbrella has a tendency to fray easily. To prevent this, serge or zigzag stitch all raw edges of your fabric before sewing.

3. Use seam sealant: If you do not have access to a serger, you can use seam sealant products such as Fray Stop or Fray Check on your raw edges. Follow the instructions carefully and allow it to dry completely before starting your project.

4. Mark your seam allowance: Using your preferred marking tool, make sure that you mark the correct seam allowance on all pieces of fabric before sewing. This will help you maintain consistency throughout your project.

Tips for Sewing Sunbrella Fabric

Sewing Sunbrella fabric requires some specific techniques to ensure successful results. Here are some helpful tips:

1. Use a walking foot: A walking foot is a special attachment for your sewing machine that helps to feed the fabric evenly from both the top and bottom. This is especially useful when sewing heavy or slippery fabrics like Sunbrella.

2. Lengthen your stitch length: Lengthening your stitch length can help prevent skipped stitches and ensure a tighter hold on the fabric layers.

3. Use binder clips instead of pins: Due to its thickness, Sunbrella can be difficult to pin down without causing puckering or misalignment. Instead, try using binder clips or clamps to hold layers of fabric together while sewing.

4. Sew in one direction: Avoid backstitching and instead sew continuously in one direction when possible. Sunbrella is tough to remove stitches from if you make a mistake, so it’s best to practice precision from the beginning.

5. Trim seam allowance: After sewing each seam, trim the seam allowance down to ¼ inch and use an awl or point turner to push out corners for a smoother finish.

Caring for Sunbrella Fabric

To maintain the quality and durability of your Sunbrella fabric, it’s important to follow proper care instructions.

– Regular cleaning: It is recommended to clean Sunbrella fabric on a

The Importance of Choosing the Right Fabric for your Sewing Project

When it comes to sewing, one of the most crucial aspects to consider is the type of fabric you use. This can make or break your entire project, especially if you are creating something that requires durability and resistance to external factors. One type of fabric that stands out in this regard is Sunbrella fabric.

Sunbrella fabric is known for its high-quality and versatility, making it a popular choice for various sewing projects. It is a solution-dyed acrylic fabric that was originally designed for outdoor use, but due to its numerous advantages, it has made its way into indoor projects as well.

The first thing to understand about Sunbrella fabric is its unique composition. Unlike other fabrics that are dyed after the yarns have already been woven together, Sunbrella fabric is solution-dyed. This means that the color pigments are introduced during the manufacturing process itself, ensuring a more resilient and long-lasting color. The solution-dyeing also adds more resistance to fading from UV exposure compared to other fabrics.

Moreover, Sunbrella also has a tight weave structure with a water repellent finish on both sides of the fabric. This means that it not only provides excellent protection against sunlight but also repels water and prevents mold and mildew growth. These qualities make it perfect for outdoor use, such as in patio furniture, awnings, and boat covers.

Aside from being durable and resistant to external factors, Sunbrella fabric also offers a wide range of colors and patterns to choose from. Whether you want something bold and vibrant or more subtle and neutral, there is a Sunbrella option available to suit your preferences. This variety makes it an ideal choice for both indoor and outdoor sewing projects.

Another advantage of using Sunbrella fabric is its easy maintenance. Thanks to its water repellent finish, spills and stains can easily be wiped away with a damp cloth, making it a popular choice for families with children and pets. It also withstands regular washing without losing its color or structure, unlike other fabrics.

Tools and Techniques for Sewing with Sunbrella Fabric

Sewing with Sunbrella fabric requires some specific tools and techniques to achieve the best results. Here are some essential considerations to keep in mind:

1. Use a heavyweight or industrial sewing machine – Sunbrella fabric is thicker and more durable compared to regular fabrics, making it difficult to sew with a standard sewing machine. It is recommended to use a heavyweight or industrial sewing machine with a size 18 needle for best results.

2. Choose the right thread – Since Sunbrella fabric is outdoor-grade, polyester thread is the most suitable option as it provides more resistance to outdoor elements compared to cotton thread.

3. Use sharp scissors – Due to the tight weave of Sunbrella fabric, regular scissors may struggle to cut through smoothly. Use sharp scissors or specialized shears designed for heavy-duty fabrics.

4. Practice with scraps first – Before you start your actual project, it is always advisable to practice sewing on scraps of the same fabric to get familiar with its properties and your machine’s settings.

5. Adjust your tension – Due to its thickness, Sunbrella fabric may require slight adjustments in tension settings on your sewing machine. Experiment on scraps first until you find the right balance.

Tips for Sewing Different Types of Seams on Sunbrella Fabric

1. Plain Seam – This is the most common type of seam used in sewing projects. To sew a plain seam on Sunbrella fabric, place the right sides of the fabric together and sew along the edge using a straight stitch.

2. French Seam – This type of seam creates a neat finish, perfect for projects where both sides of the fabric are visible. To sew a French seam on Sunbrella fabric, sew the wrong sides together first, then trim and fold the fabric over and sew along the edge again.

3. Flat Felled Seam – This type of seam is often used in heavier fabrics to create a strong and durable finish. To sew a flat felled seam on Sunbrella fabric, place two pieces of fabric right sides together, stitch along the edge, then trim one side and fold it over the other side before sewing again.

These are just some of the most common seams used in sewing projects, but there are many other variations that can be used depending on your project’s needs.

Sunbrella fabric is an excellent choice for various sewing projects due to its durability, versatility, and easy maintenance. With its unique composition, it provides excellent protection against external factors while still offering a wide range of colors and patterns to choose from. By using the right tools and techniques and mastering different types of seams, you can achieve professional-looking results with Sunbrella fabric. So next time you embark on a sewing project that requires resilience and longevity, consider using Sunbrella fabric for a high-quality finish.

Q. What is Sunbrella fabric?
A. Sunbrella fabric is a type of high-performance outdoor fabric that is known for its durability, UV resistance, and water-resistance. It is commonly used in outdoor furniture, umbrellas, boat covers, and awnings.

Q. What are the benefits of sewing with Sunbrella fabric?
A. Sewing with Sunbrella fabric has several benefits, including its ability to resist fading and degradation from UV exposure, its resistance to mold and mildew, and its excellent water-resistance. It is also easy to clean and maintain.

Q. Do I need special tools or equipment to sew Sunbrella fabric?
A. While you do not necessarily need special tools or equipment to sew Sunbrella fabric, it is recommended to use heavy-duty needles (size 18 or 20), high-quality thread (such as polyester or PTFE), and an industrial sewing machine for best results.

Q. How do I prepare the fabric before sewing with it?
A. Before sewing with Sunbrella fabric, it is important to prewash it in warm water with a mild detergent to remove any dirt or debris. After washing, dry the fabric thoroughly on a low heat setting in the dryer or by air-drying.

Q. What type of stitches should I use when sewing Sunbrella fabric?
A. The recommended stitch for sewing Sunbrella fabric is a straight stitch with a longer stitch length (around 6-8mm). Backstitch at the beginning and end of each seam for added strength.

Q. Can I iron Sunbrella fabric?
A. No, it is not recommended to iron Sunbrella fabric as it can damage the waterproof coating on the fabric and cause discoloration. If necessary, use low heat and a pressing cloth when ironing on the backside of the fabric.

In conclusion, learning how to sew Sunbrella fabric can be a challenging but worthwhile task for any sewing enthusiast. Throughout this guide, we have covered the essential steps and techniques needed to successfully work with this durable and versatile material.

Firstly, it is important to select the right equipment and supplies, such as needles and thread that are suitable for sewing heavy-duty fabrics like Sunbrella. Additionally, choosing the correct stitching techniques, like using a zigzag stitch or backstitching, will ensure strong and secure seams.

We have also discussed the importance of proper handling and cutting techniques, as well as tips for making precise measurements and marking guidelines on the fabric.

Of course, practicing on scrap pieces of Sunbrella before working on a project is highly recommended to get comfortable with sewing this type of fabric. Taking breaks when needed and being patient with yourself are key in achieving great results.

Furthermore, we have highlighted some useful tips for specific projects such as making outdoor cushions or boat covers using Sunbrella fabric. These include incorporating reinforcements where necessary and using heavyweight thread to reinforce seams that will be under high stress.

Ultimately, knowing how to sew Sunbrella fabric opens up endless possibilities for creating durable and stylish outdoor items that can withstand different weather conditions. With proper techniques and

Author Profile

Jill Nammar

My name is Jill but everyone calls me Jilly. I design original cross stitch patterns inspired by vintage French and flowers. Roses are my muse.
I hope you have a cozy time stitching my patterns. Put the kettle on, relax and create a heartwarming piece of hand-embroidered art. Personalize your home and turn up the soulful charm with soulful stitchery.

My goal is to provide you with pretty patterns that promote peaceful stitching. My wish is for you to discover the gentle beauty of hand-embroidery.My patterns have been featured around the web and in Homespun Magazine and Boston Magazine. I find my bliss in cross stitch.

From 2024, I have embarked on a new venture—writing an informative blog on the “Embroidery and Cross-Stitch” niche. This blog is an extension of my passion, where I share detailed posts and respond to queries related to embroidery and cross-stitching.

The blog covers a wide range of topics from beginner tips, pattern creation, historical insights, and the therapeutic benefits of stitching. My goal is to build a community where enthusiasts can learn, share, and grow in their embroidery skills, ensuring everyone can find their own bliss in cross-stitch just as I did.

Thank you to all my customers and readers who have supported Sew French. Your kind emails, photos of completed patterns, and continual encouragement fuel my dedication to this beautiful craft. Join me in stitching a world of beauty and peace, one pattern at a time.